Alamo DSEB-D16 User Manual Page 14
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- Table of contents
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A-Boom (JD 6615/ 7615 Asy Instruction Manual) 07/03
© 2003 Alamo Group Inc.
Section 1 - 2
Assembly
Tools, Supplies and Equipment Needed
Tools that are recommended to complete this assembly. There are number of different ways
to do things, some items are recommended to make assembly easier but may not be
required.
1. An over Head Hoist, the hoist (or Lift) should be a 2-1/2 ton capacity minimum. Hoist should
be able to move and stop within fractions of an inch. Hoist should also have a 12 foot lift
(Required).
2. Compressed Air, Air must be filtered and dry. A Safety air nozzle for blowing out Hoses and
Fitting prior to assembly. (Required).
3. Complete Air Impact Sockets, 1/2" Drive and 3/4” drive (Recommended).
4. Torque Wrench, 400-ft lb. rating, can use a Torque Amplifier Wrench. (Required)
5. Complete Set of Hand Wrenches from 7/16" to 2" (Recommended).
6. Assortment of Screwdrivers, (Short ones and Long ones). (Required)
7. Electric Grinder or Air Grinder, Size according to needs (Required).
8. Burr Grinder, Electric or Air optional, for resizing Holes and removing Burrs from stamped
metal or stamped holes. (Required)
9. Welder, capable of welding up to 3/8" material, Use experienced Welder Personel. (Required)
10. Flame Proof or flame retardant Material to Cover and protect Tractor finish and components
during assembly. (Required)
11. A good fire Extinguisher on hand before any welding or grinding begins. (Required)
12. Clean dust free work area, clean Lint Free towels or wipes. Do not do any welding, use
compressed Air or lay out any component unless area is clean. Material the size of a human
hair can contaminate the Hydraulic System (Required).
13. A place to keep all Components separate and clean untill ready for them (Recommended)
14. Electrical Butt connectors and Electrical Pliers. (Required)
15. Paint Scraper to remove Paint before welding. (Recommended)
16. Floor Jack, 2-1/2 Ton capacity (Required)
17. An asortment of large C-Clamps (Required)
- ALAMO INDUSTRIAL 1
- Assembly Instruction Manual 1
- John Deere 6615 and 7615 1
- TO THE OWNER/OPERATOR/DEALER 2
- INTRODUCTION 3
- INDEX - ASSEMBLY INSTRUCTION 4
- Safety Section 1-1 7
- (SG-2) 9
- © 2003 Alamo Group Inc 10
- © 2003Alamo Group Inc 11
- Section 1 13
- Assembly 14
- Saftey Equipment: 15
- Frame and Boom: 15
- Hydraulic System: 15
- Rotary Mower Head: 15
- Flail Mower Head: 16
- Post-Operation Inspection: 16
- For Check List 17
- Section 2 18
- Rear Wheel Counter Weight 19
- Figure 1 19
- Figure 3 20
- Figure 2 20
- Section 3 22
- Figure 10 26
- Figure 11 26
- Figure 12 26
- Figure 14 27
- Figure 15 27
- Figure 13 27
- Figure 16 27
- Figure 17 28
- Figure 19 28
- Figure 18 28
- Section 4 30
- Frame Rail Set Up 31
- Frame Rail Installation 32
- Frame Stiiffener Kit 33
- High Frame Installation 35
- Rear Axle 39
- Floor Jack and 39
- Frame Rail 39
- Figure 20 40
- Figure 21 41
- Figure 23 41
- Figure 24 41
- Figure 22 41
- Figure 25 42
- Figure 26 42
- Figure 28 42
- Figure 27 42
- Figure 29 43
- Figure 30 43
- Figure 32 44
- Figure 31 44
- Figure 33 45
- Figure 34 45
- Figure 35 46
- Figure 37 46
- Figure 36 46
- Figure 38 46
- Figure 39 47
- Figure 40 48
- Figure 41 48
- Figure 44 49
- Figure 42 49
- Figure 43 49
- Figure 45 49
- Figure 51 51
- Figure 52 51
- Figure 54 51
- Figure 53 51
- Figure 56 52
- Figure 55 52
- Figure 57 52
- Figure 58 52
- Section 5 54
- Frame Rail Installation 4 WD 58
- Section 6 62
- Hyd. Tank - CWT Installation 63
- Decal Installation 64
- Section 7 66
- Boom Installation 67
- Front of Tank & 69
- Front of Tractor 69
- Hose Installation 70
- Section 8 72
- Common Problems: 75
- System Schematic 77
- MECHANICAL VALVE MODELS 79
- Section 9 84
- Optional Joystick Mounting 85
- Option Joystick Mounting 86
- FIGURE 5 86
- FIGURE 6 87
- FIGURE 7 87
- FIGURE 8 87
- FIGURE 9 88
- Installing Wiring 89
- Harness to Joystick: 89
- (Continued) 89
- FIGURE 16 90
- FIGURE 17 90
- FIGURE 18 90
- FIGURE 19 91
- FIGURE 20 91
- FIGURE 21 91
- FIGURE 22 91
- FIGURE 23 92
- FIGURE 24 92
- FIGURE 26 92
- FIGURE 25 92
- FIGURE 27 93
- FIGURE 28 93
- FIGURE 29 93
- Actual Pin Location 94
- IS SHOWN in this 94
- Illustration 94
- FIGURE 32 96
- FIGURE 33 96
- Section 10 98
- Figure 4 100
- Figure 5 101
- Figure 6 102
- Figure 7 103
- Figure 8 103
- Figure 9 103
- Section 11 104
- Fill Hydraulic Tank 105
- FIGURE 1 105
- FIGURE 3 FIGURE 4 105
- FIGURE 2 105
- Section 12 108
- Start-up Instructions: 109
- Post-Assembly Check List: 110
- Section 13 112
- FIGURE 3 113
- FIGURE 4 113
- Boom Swing Stop Installation 115
- FIGURE 10 115
- FIGURE 11 115
- FIGURE 12 115
- FIGURE 13 115
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