
© 2003 Alamo Group Inc.ALAMO INDUSTRIAL1502 E. WalnutSeguin, Texas 78155210-372-3551Assembly Instruction ManualJohn Deere 6615 and 7615Part No. 0298
Safety Section - 4SAFETY© 2003 Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Many of the parts are heavy and require lifting
© 2003 Alamo Group Inc.Section 10 - 3A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03Attaching Flail Head:1. With a Forklift or Hoist, lower the
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 10 - 4Optional Mower Head InstallationAttaching Ditcher Head:WARNI
© 2003 Alamo Group Inc.Section 10 - 5A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03Optional Mower Head InstallationAttaching Timber Cat Head:1.
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 10 - 6Optional Mower Head InstallationX-Frame Square HeadAttachmen
© 2003 Alamo Group Inc.Section 11 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BOOMFill Hydraulic TankSection 11
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 11 - 2Fill Hydraulic TankFill Hydraulic Tank with Oil:1. DO NOT S
© 2003 Alamo Group Inc.Section 11 - 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Fill Hydraulic TankFill Hydraulic Tank with Oil:5. Fill Tan
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 11 - 4NOTES
© 2003 Alamo Group Inc.Section 12 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BOOMHydraulic Start-UpProceduresSection 12
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 12 - 2Start-up Instructions:1. Read all safety instructions. Dec
Safety Section - 5SAFETY© 2003Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Before starting the mower make sure the area is cl
© 2003 Alamo Group Inc.Section 12 - 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Post-Assembly Check List:1. Is oil level in the tank even
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 12 - 4NOTES
© 2003 Alamo Group Inc.Section 13 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BOOMBoom Rest Plate andBoom Swing StopInstallationSection
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 13 - 2Boom Rest Plate & Hook InstallationBoom Rest Plate inst
© 2003 Alamo Group Inc.Section 13 - 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Boom Rest Plate & Hook InstallationBoom Rest Plate inst
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 13 - 4Boom Swing Stop InstallationBoom Swing Stop installation:1.
© 2003 Alamo Group Inc.Section 13 - 5A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03NOTES
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 13 - 6NOTES
A-Boom (JD 6615 Asy Instruction Manual) 05/03© 2003 Alamo Group Inc.A-Boom (JD 6615 & JD7615)Assembly Manual2003 EditionP/N 02980169
Safety Section - 6SAFETY© 2003 Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03DANGER!NEVER use drugs or alcohol immediately be
© 2003 Alamo Group Inc.Section1 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BOOMTOOL REQUIREMENTSANDPRE-DELIVERY INSPECTION CHECKLISTSe
A-Boom (JD 6615/ 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 1 - 2AssemblyTools, Supplies and Equipment NeededTools that are re
© 2003 Alamo Group Inc.Section1 - 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BOOM PRE-DELIVERY INSPECTION CHECKLISTPre-Operation Inspect
A-Boom (JD 6615/ 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 1 - 4A-BOOM PRE-DELIVERY INSPECTION CHECKLISTPre-Operation Inspect
© 2003 Alamo Group Inc.Section1 - 5A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Tractor - Mower Component LocationFor Check List1234567891011
© 2003 Alamo Group Inc.Section 2 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BOOMWheel Weight InstallationSection 2
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 2 - 2Rear Wheel Counter WeightItem Part No. Qty Description1 0297
TO THE OWNER/OPERATOR/DEALERAll implements with moving parts are potentially hazardous. There is no substitute for a cautious,safe-minded operator wh
© 2003 Alamo Group Inc.Section 2 - 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Rear Wheel Counter WeightInstalling Wheel Weight1. This Whee
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 2 - 4NOTES
© 2003 Alamo Group Inc.Section 3 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BoomFront Pump & Drive Shaft InstallationSection 3
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 3 - 2Pump / Drive Assembly InstructionsInstalling Pump, Pump Dri
© 2003 Alamo Group Inc.Section 3 - 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Pump / Drive Assembly InstructionsInstalling Pump DriveComp
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 3 - 4Pump / Drive Assembly Instructions6. Install Shaft End of Dr
© 2003 Alamo Group Inc.Section 3 - 5A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Pump / Drive Assembly Instructions4. Loosen Splined Clamp Yo
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 3 - 6Pump / Drive Assembly InstructionsFigure 14Gap ? Check, this
© 2003 Alamo Group Inc.Section 3 - 7A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Install Front frame Rail Supports:1. Remove Bolts from Trac
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 3 - 8NOTES
© 2003 Alamo Group Inc.Index -3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03INTRODUCTIONABOUT THIS MANUAL:The intent of this publication to
© 2003 Alamo Group Inc.Section 4 - 1A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03A-BoomFrame Rail / High FrameSetup / Pre- Assembly Installation
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 2Frame Rail Set UpThe Frame Rail Set UP. The Frame Rails for t
© 2003 Alamo Group Inc.Section 4 - 3A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail InstallationRH & LH Frame Rails. Shown below are
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 4Frame Rail InstallationFrame Rail Stiffener Kit (Crossmember)
© 2003 Alamo Group Inc.Section 4 - 5A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail InstallationFrame Rail Pre-Assembly: (continued)High
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 6High Frame InstallationFrame Rail Pre-Assembly: (continued)Hi
© 2003 Alamo Group Inc.Section 4 - 7A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03High Frame InstallationNOTE: 2 Wheel Drive HighFrame and 4 Whee
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 8Frame Rail Installation1. Lay Out Components in Display. It i
© 2003 Alamo Group Inc.Section 4 - 9A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail InstallationPre-Installing Frame Rails: (continued)4
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 10Frame Rail InstallationPre-Installing Frame Rails: (continue
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Index -4PageSafety SectionOperation Safety...
© 2003 Alamo Group Inc.Section 4 - 11A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail InstallationPre-Installing Frame Rails: (continued)
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 12Frame Rail InstallationPre-Installing High Frame:1. High Fra
© 2003 Alamo Group Inc.Section 4 - 13A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail InstallationPre-Installing High Frame: (continued)4
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 14Frame Rail InstallationFigure 29Pre-Installing High Frame: (
© 2003 Alamo Group Inc.Section 4 - 15A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail Installation9. Install Mounting Tubes . Loosely bo
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 16Frame Rail Installation10. Install Front Angle Mount. Loose
© 2003 Alamo Group Inc.Section 4 - 17A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail InstallationTack Welding Frame Rails:1. Tack Weld
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 18Frame Rail InstallationTack Welding Frame Rails: (continued
© 2003 Alamo Group Inc.Section 4 - 19A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail InstallationTack Welding Frame Rails: (continued)6.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 20Frame Rail InstallationTack Welding Frame Rails: (continued)
© 2003 Alamo Group Inc.Index -5A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03INDEX - ASSEMBLY INSTRUCTIONPageSection 7Cutter Motor Control Va
© 2003 Alamo Group Inc.Section 4 - 21A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail InstallationRemove High Frame for Final Welding.:1.
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 22Frame Rail InstallationRemove High Frame for Welding.:1. Rem
© 2003 Alamo Group Inc.Section 4 - 23A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03Frame Rail Installation6. The Side Rails. These Frame rails wi
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 4 - 24NOTES
© 2003 Alamo Group Inc.Section 5- 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BoomFrame Rail & High FrameFinal InstallationSection 5
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 5 - 2Frame Rail InstallationRe-Install Frame Rails to Tractor:1.
© 2003 Alamo Group Inc.Section 5- 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Frame Rail InstallationRe-Install Frame Rails to Tractor: (c
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 5 - 4Frame Rail Installation 4 WDFigure 9Re-Install Frame Rails
© 2003 Alamo Group Inc.Section 5- 5A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Frame Rail Installation 4 WDRe-Install High Frame to Tractor
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 5 - 6Frame Rail Installation 4 WDRe-Install High Frame to Tracto
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Index -6NOTES
© 2003 Alamo Group Inc.Section 5- 7A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Frame Rail Installation 4 WDRe-Install High Frame to Tractor
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 5 - 8Frame Rail Installation 4 WDFrame RailBar Mounting StrapWled
© 2003 Alamo Group Inc.Section 6 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BoomHyd. Tank, CWT & DecalFinal InstallationSection 6
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 6 - 2Hyd. Tank - CWT InstallationHydraulic Tank Installation:1. C
© 2003 Alamo Group Inc.Section 6 - 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Decal InstallationTank Oil Level Sight Gauge:1. Oil Level Si
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 6 - 4Decal InstallationCab Decal Installation:1. Install Decals
© 2003 Alamo Group Inc.Section 7 - 1A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03A-BOOMBoom InstallationSection 7
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 7 - 2Boom InstallationCutter Motor Control Valve Asy:1. Cutter Mo
© 2003 Alamo Group Inc.Section 7 - 3A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03Boom Installation4. Attach the Rod end of the Lift Cylinder(7
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 7 - 4Hose InstallationPump / Tank Hose Installation:1. Suction H
SAFETYSECTIONSafety Section 1-1© 2003 Alamo Group Inc.
© 2003 Alamo Group Inc.Section 7 - 5A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03Hose InstallationPump / Tank Hose Installation: (continued)3
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 7 - 6NOTES
© 2003 Alamo Group Inc.Section 8 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BOOMStandardCylinder ControlValve InstallationSection 8
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 8 - 2Cylinder Control Valve Installation1. The controller assemb
© 2003 Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Section 8 - 3StartOffIgnAccAccTractor IgnitionSwitchPush/PullSwitchTracto
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 8 - 4Wire Harness: (Standard Mechanical Valve)1. Starter Safety
© 2003 Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Section 8 - 5Cylinder Control Valve InstallationFigure 65 Spool Valve Sho
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 8 - 6Cylinder Control Valve InstallationSystem Schematic(Typical
© 2003 Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Section 8 - 7Cylinder Control Valve InstallationACylinder Hydraulic Contr
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 8 - 8REMOTE CABLE OPERATION AND INSTALLATION:1. Remote operation
Safety Section - 2SAFETY© 2003 Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Read these assembly instructions through complet
© 2003 Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Section 8 - 9Cylinder Control Valve Installation3. Turn the Jam Nut and t
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 8 - 104. Turn the cable eye Jam nut on the threadedcable end unti
© 2003 Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Section 8 - 11Cylinder Control Valve Installation10. Each cable is contro
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 8 - 12NOTES
© 2003 Alamo Group Inc.Section 9 - 1A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03A-BOOMOptional Joystick - WireHarness & ValveInstallatio
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 9 - 2Optional Joystick MountingItem Part No. Qty Description1 000
© 2003 Alamo Group Inc.Section 9 - 3A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Option Joystick MountingInstalling Joystick Mount to Trac-to
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 9 - 4InstallingJoystick to Bracket:1. Bolt Joystick to Mounting B
© 2003 Alamo Group Inc.Section 9 - 5A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Joystick Mounting 2 WD & 4 WDInstalling Wiring Harnessfo
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 9 - 6Joystick Mounting 2 WD & 4 WDInstalling WiringHarness to
Safety Section - 3SAFETY© 2003Alamo Group Inc.A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Si no lee Ingles, pida ayuda a alguien que si lo l
© 2003 Alamo Group Inc.Section 9 - 7A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Joystick Mounting 2 WD & 4 WDInstalling Warning andInstr
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 9 - 8PhWire Harness / Valve Mounting 2 WD & 4 WDInstalling Wi
© 2003 Alamo Group Inc.Section 9 - 9A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03PhPhoPhtWire Harness / Valve Mounting 2 WD & 4 WDInstall
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 9 - 10Wire Harness / Valve Mounting 2 WD & 4 WDInstalling Wir
© 2003 Alamo Group Inc.Section 9 - 11A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Joystick Plug (Bottom of Joystick Console)AJCKLFMHXBDEGNPRS
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 9 - 12Wire Harness (Joystick Console Plug to Valve)Wire Harness P
© 2003 Alamo Group Inc.Section 9 - 13A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03Control Valve - Electric / HydraulicCONTROL VALVES: (See F
A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 9 - 14NOTES
© 2003 Alamo Group Inc.Section 10 - 1A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03A-BOOMHead Installation(Optional Heads)Section 10
A-Boom (JD6615 / 7615 Asy Instruction Manual) 07/03© 2003 Alamo Group Inc.Section 10 - 2Optional Mower Head InstallationAttaching Flail-Axe Head:1.
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