Alamo RX96 User Manual

© 2009 Alamo Group Inc.RX96Published 03/09 Part NO. 00779481COPERATOR’S MANUAL ALAMO INDUSTRIAL® 1502 E. WalnutSeguin, Texas 78155830-372-

SAFETYRX96 03/09 Safety Section 1-2© 2009 Alamo Group Inc.SAFETYGeneral Safety Instructions and PracticesA careful operator is the best operator. Sa

OPERATIONRX96 03/09 Operation Section 4-4© 2009 Alamo Group Inc.OPERATION2. OPERATOR REQUIREMENTSSafe operation of the unit is the responsibility of

OPERATIONRX96 03/09 Operation Section 4-5© 2009 Alamo Group Inc.OPERATION3. TRACTOR REQUIREMENTSThe tractor used to operate the mower must have the

OPERATIONRX96 03/09 Operation Section 4-6© 2009 Alamo Group Inc.OPERATION3.3 Tractor HorsepowerThe power required to operate a mower is determined b

OPERATIONRX96 03/09 Operation Section 4-7© 2009 Alamo Group Inc.OPERATION3.5 Drawbar-Pull Type MowerFor equipment operating at 540 RPM, the tractord

OPERATIONRX96 03/09 Operation Section 4-8© 2009 Alamo Group Inc.OPERATION3.7 Power Take Off (PTO)Depending on the unit, the mower is designed to ope

OPERATIONRX96 03/09 Operation Section 4-9© 2009 Alamo Group Inc.OPERATION4.1 Boarding the TractorUse both hands and equipped handrails and steps for

OPERATIONRX96 03/09 Operation Section 4-10© 2009 Alamo Group Inc.OPERATION5. STARTING THE TRACTORThe operator must have a complete understanding of

OPERATIONRX96 03/09 Operation Section 4-11© 2009 Alamo Group Inc.OPERATION6.1 Connecting the Mower-Lift Type and Semi-Mount Type1. Make sure the tr

OPERATIONRX96 03/09 Operation Section 4-12© 2009 Alamo Group Inc.OPERATION6.2 Connecting the Mower-Pull Type1. Make sure the tractor is equipped wit

OPERATIONRX96 03/09 Operation Section 4-13© 2009 Alamo Group Inc.OPERATION7.1 Setting Mower Height- Lift Type1. Park the tractor and mower on level

SAFETYRX96 03/09 Safety Section 1-3© 2009 Alamo Group Inc.SAFETYOperator Safety Instructions and PracticesEngine Exhaust, some of its constituents,

OPERATIONRX96 03/09 Operation Section 4-14© 2009 Alamo Group Inc.OPERATION5. Level the mower side to side by manipulatingone lower lift arm length.

OPERATIONRX96 03/09 Operation Section 4-15© 2009 Alamo Group Inc.OPERATION4. If the mower is attached to a 3-point hitchdrawbar, adjust any tractor

OPERATIONRX96 03/09 Operation Section 4-16© 2009 Alamo Group Inc.OPERATIONDriveline Length CheckWhen fitting the mower to the tractor, the telescopi

OPERATIONRX96 03/09 Operation Section 4-17© 2009 Alamo Group Inc.OPERATION“Bottoming Out” Check Procedure• Disconnect driveline from the tractor and

OPERATIONRX96 03/09 Operation Section 4-18© 2009 Alamo Group Inc.OPERATION8.1 Constant Velocity (CV) DrivelineFor mowers equipped with a Constant Ve

OPERATIONRX96 03/09 Operation Section 4-19© 2009 Alamo Group Inc.OPERATION9. PRE-OPERATION INSPECTION AND SERVICEBefore each use, a pre-operation in

OPERATIONRX96 03/09 Operation Section 4-20© 2009 Alamo Group Inc.OPERATION9.1 Tractor Pre-Operation Inspection/ServiceRefer to the tractor operator’

OPERATIONRX96 03/09 Operation Section 4-21© 2009 Alamo Group Inc.OPERATION• Perform scheduled lubrication as detailed in the maintenance section.• E

OPERATIONRX96 03/09 Operation Section 4-22© 2009 Alamo Group Inc.OPERATION• Lift Type-Ensure the tailwheel beam position support bolts are properly

OPERATIONRX96 03/09 Operation Section 4-23© 2009 Alamo Group Inc.OPERATION• Inspect blades and blade bolts for looseness and excessive wear. Make s

SAFETYRX96 03/09 Safety Section 1-4© 2009 Alamo Group Inc.SAFETYPROLONGED EXPOSURE TO LOUD NOISE MAY CAUSEPERMANENT HEARING LOSS! Tractors with or

OPERATIONRX96 03/09 Operation Section 4-24© 2009 Alamo Group Inc.OPERATIONInspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that ca

OPERATIONRX96 03/09 Operation Section 4-25© 2009 Alamo Group Inc.OPERATION9.4 Blade Bolt InspectionInspect Blade Bolt Head daily for wear as followe

OPERATIONRX96 03/09 Operation Section 4-26© 2009 Alamo Group Inc.OPERATIONTractor PRE-OPERATION InspectionTractor ID#________________ Make _________

OPERATIONRX96 03/09 Operation Section 4-27© 2009 Alamo Group Inc.OPERATIONRotary Mower PRE-OPERATION InspectionMower ID#________________ Make ______

OPERATIONRX96 03/09 Operation Section 4-28© 2009 Alamo Group Inc.OPERATION10. DRIVING THE TRACTOR AND IMPLEMENTSafe tractor transport requires the o

OPERATIONRX96 03/09 Operation Section 4-29© 2009 Alamo Group Inc.OPERATION10.1 Starting the TractorThe procedure to start the tractor is model speci

OPERATIONRX96 03/09 Operation Section 4-30© 2009 Alamo Group Inc.OPERATION10.3 Raising the MowerUsing the tractor 3-point hitch control lever-lift t

OPERATIONRX96 03/09 Operation Section 4-31© 2009 Alamo Group Inc.OPERATION10.5 Crossing Ditches and Steep InclinesWhen crossing ditches with steep b

OPERATIONRX96 03/09 Operation Section 4-32© 2009 Alamo Group Inc.OPERATIONInclines and ditches should be approached along aline which is at an angle

OPERATIONRX96 03/09 Operation Section 4-33© 2009 Alamo Group Inc.OPERATIONMany varied objects, such as wire, cable, rope, or chains, can become enta

SAFETYRX96 03/09 Safety Section 1-5© 2009 Alamo Group Inc.SAFETYEquipment Operation Safety Instructions and PracticesUse extreme caution when gettin

OPERATIONRX96 03/09 Operation Section 4-34© 2009 Alamo Group Inc.OPERATIONRotary Mowers are capable under adverse conditions of throwingobjects for

OPERATIONRX96 03/09 Operation Section 4-35© 2009 Alamo Group Inc.OPERATION11.4 PTO RPM and Ground SpeedGround speed for mowing will depend upon the

OPERATIONRX96 03/09 Operation Section 4-36© 2009 Alamo Group Inc.OPERATIONDo not mow with two machines in the same area except with Cab tractors wit

OPERATIONRX96 03/09 Operation Section 4-37© 2009 Alamo Group Inc.OPERATIONDo not let the Blades turn when the Mower Deck is raised for anyreason, in

OPERATIONRX96 03/09 Operation Section 4-38© 2009 Alamo Group Inc.OPERATION11.6 Shutting Down the ImplementTo shut down attached mower head, first br

OPERATIONRX96 03/09 Operation Section 4-39© 2009 Alamo Group Inc.OPERATIONAlways shut the Tractor completely down, place the transmission in park, a

OPERATIONRX96 03/09 Operation Section 4-40© 2009 Alamo Group Inc.OPERATION13. MOWER STORAGEProperly preparing and storing the mower at the end of th

OPERATIONRX96 03/09 Operation Section 4-41© 2009 Alamo Group Inc.OPERATIONNever allow children or other persons to ride on the Tractor or Implement.

OPERATIONRX96 03/09 Operation Section 4-42© 2009 Alamo Group Inc.OPERATIONBefore transporting the tractor on a public roadwayor boarding a trailer f

OPERATIONRX96 03/09 Operation Section 4-43© 2009 Alamo Group Inc.OPERATIONMake sure that all tractor flashing warning lights,headlights, and brake/t

SAFETYRX96 03/09 Safety Section 1-6© 2009 Alamo Group Inc.SAFETYUse extreme care when lowering or unfolding the implement’s wings. Make sure nobys

OPERATIONRX96 03/09 Operation Section 4-44© 2009 Alamo Group Inc.OPERATION14.2 Hauling the Tractor and ImplementBefore transporting a loaded tractor

OPERATIONRX96 03/09 Operation Section 4-45© 2009 Alamo Group Inc.OPERATION15. TROUBLESHOOTING GUIDEProblem Possible Cause RemedyMOWER VIBRATES Blade

OPERATIONRX96 03/09 Operation Section 4-46© 2009 Alamo Group Inc.OPERATIONGearbox Leaking Damaged Oil Seal Replace Seal.Bent Shaft. Replace Oil Seal

OPERATIONRX96 03/09 Operation Section 4-47© 2009 Alamo Group Inc.OPERATIONNeedle Rollers have Load too high for joint. Check for small joint angles.

Maintenance Section 5-1© 2009 Alamo Group Inc.MAINTENANCE SECTION

MAINTENANCERX96 03/09 Maintenance Section 5-2© 2009 Alamo Group Inc.MAINTENANCEBefore operating your Rotary Cutter, make sure it is properly lubrica

MAINTENANCERX96 03/09 Maintenance Section 5-3© 2009 Alamo Group Inc.MAINTENANCE

MAINTENANCERX96 03/09 Maintenance Section 5-4© 2009 Alamo Group Inc.MAINTENANCE

MAINTENANCERX96 03/09 Maintenance Section 5-5© 2009 Alamo Group Inc.MAINTENANCEGEARBOXThe Gearbox has been filled with lubricant to the Test Plug Le

SAFETYRX96 03/09 Safety Section 1-7© 2009 Alamo Group Inc.SAFETYNever allow children to operate, ride on, or come close to the Tractor orImplement.

MAINTENANCERX96 03/09 Maintenance Section 5-6© 2009 Alamo Group Inc.MAINTENANCEDRIVELINE LUBRICATIONGrease Fittings are located on the Cross Assembl

MAINTENANCERX96 03/09 Maintenance Section 5-7© 2009 Alamo Group Inc.MAINTENANCEMAIN CV DRIVELINE SAFETY SHIELD1. To remove the outer CV cone, remove

MAINTENANCERX96 03/09 Maintenance Section 5-8© 2009 Alamo Group Inc.MAINTENANCECV MAIN DRIVELINE CLAMP CONE YOKE OPERATING INSTRUCTIONSLoosen the yo

MAINTENANCERX96 03/09 Maintenance Section 5-9© 2009 Alamo Group Inc.MAINTENANCEBLADE SHARPENINGAlways sharpen both blades at same time to maintain b

MAINTENANCERX96 03/09 Maintenance Section 5-10© 2009 Alamo Group Inc.MAINTENANCEBLADE REMOVALTo remove blades for sharpening or replacement,remove t

MAINTENANCERX96 03/09 Maintenance Section 5-11© 2009 Alamo Group Inc.MAINTENANCEBLADE CARRIER INSTALLATIONClean the splines on both the blade carrie

MAINTENANCERX96 03/09 Maintenance Section 5-12© 2009 Alamo Group Inc.MAINTENANCEBLADE TIMING PROCEDURE1. Raise the mower to minimum height to allow

MAINTENANCERX96 03/09 Maintenance Section 5-13© 2009 Alamo Group Inc.MAINTENANCESEASONAL CLUTCH MAINTENANCEIt is important that the clutches slip wh

MAINTENANCERX96 03/09 Maintenance Section 5-14© 2009 Alamo Group Inc.MAINTENANCEMOWER STORAGEYour rotary mower represents an investment from which y

MAINTENANCERX96 03/09 Maintenance Section 5-15© 2009 Alamo Group Inc.MAINTENANCETOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX1. Caulking Gu

SAFETYRX96 03/09 Safety Section 1-8© 2009 Alamo Group Inc.SAFETYIn case of mechanical difficulty during operation, place the transmission in the par

MAINTENANCERX96 03/09 Maintenance Section 5-16© 2009 Alamo Group Inc.MAINTENANCEITEM QUANTITY DESCRIPTION1. 2 Seal2. 2 Cap-Side3. 1 Gear-14 Tooth4.

MAINTENANCERX96 03/09 Maintenance Section 5-17© 2009 Alamo Group Inc.MAINTENANCEDisassembly and Assembly Procedures for T-BOXRefer to Figure MNT-R-0

MAINTENANCERX96 03/09 Maintenance Section 5-18© 2009 Alamo Group Inc.MAINTENANCEAssembly Procedure for T - BOXAssembly can be accomplished by revers

MAINTENANCERX96 03/09 Maintenance Section 5-19© 2009 Alamo Group Inc.MAINTENANCEITEM QUANTITY DESCRIPTION1. 2 Seal2. 2 Cap-Side3. 1 Gear-14 Tooth4.

MAINTENANCERX96 03/09 Maintenance Section 5-20© 2009 Alamo Group Inc.MAINTENANCE1. Bearing Driver2. Gasket Sealant3. Impact Wrench4. Chisel 3/16&quo

MAINTENANCERX96 03/09 Maintenance Section 5-21© 2009 Alamo Group Inc.MAINTENANCETEM QTY DESCRIPTION1. 1 Housing2. 1 Lockwasher3. 16 Bolt4. 1 Input C

MAINTENANCERX96 03/09 Maintenance Section 5-22© 2009 Alamo Group Inc.MAINTENANCERIGHT ANGLE GEARBOX (OUTBOARD) ASSEMBLY & DISASSEMBLY PROCEDURES

MAINTENANCERX96 03/09 Maintenance Section 5-23© 2009 Alamo Group Inc.MAINTENANCEStep lV.Reach in from front or top of Main Housing and remove upper

MAINTENANCERX96 03/09 Maintenance Section 5-24© 2009 Alamo Group Inc.MAINTENANCESTEP VIIPress new output seal (item # 19) into output cap (item # 13

SAFETYRX96 03/09 Safety Section 1-9© 2009 Alamo Group Inc.SAFETYMany varied objects, such as wire, cable, rope, or chains, can become entangled in t

ALAMO-INDUSTRIAL LIMITED WARRANTY1. LIMITED WARRANTIES1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commer

To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions andthe Safety Messages in this Manual.

RX96 - SOM 3/09Printed in USAP/N 00779481C

SAFETYRX96 03/09 Safety Section 1-10© 2009 Alamo Group Inc.SAFETYDo not operate or pull the mower into standing water. When uplift or fan type mowe

SAFETYRX96 03/09 Safety Section 1-11© 2009 Alamo Group Inc.SAFETYConnecting or Disconnectin Implement Safety Instructions and PracticesDo not let th

To the Owner/Operator/DealerAll implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-mindedoperator who

SAFETYRX96 03/09 Safety Section 1-12© 2009 Alamo Group Inc.SAFETYTransporting Safety Instructions and PracticesBe particularly careful when transpor

SAFETYRX96 03/09 Safety Section 1-13© 2009 Alamo Group Inc.SAFETYTransport only at speeds where you can maintain control of theequipment. Serious ac

SAFETYRX96 03/09 Safety Section 1-14© 2009 Alamo Group Inc.SAFETYMaintenance and Service Safety Instructions and PracticesSecure the Implement for t

SAFETYRX96 03/09 Safety Section 1-15© 2009 Alamo Group Inc.SAFETYDo not modify or alter this Implement. Do not permit anyone to modify or alter th

SAFETYRX96 03/09 Safety Section 1-16© 2009 Alamo Group Inc.SAFETYStorage and Parking Safety Instructions and PracticesConcluding Safety Instructions

SAFETYRX96 03/09 Safety Section 1-17© 2009 Alamo Group Inc.SAFETYDecal Location - Lift Model NOTE: Alamo Industrial supplies safety decals on this p

SAFETYRX96 03/09 Safety Section 1-18© 2009 Alamo Group Inc.SAFETYITEM PART NO. QTY DESCRIPTION1. D389 1 Multi Hazard Rotary Mowers2. D388 1 Multi Ha

SAFETYRX96 03/09 Safety Section 1-19© 2009 Alamo Group Inc.SAFETYDecal Location - Pull Model NOTE: Alamo Industrial supplies safety decals on this p

SAFETYRX96 03/09 Safety Section 1-20© 2009 Alamo Group Inc.SAFETYITEM PART NO. QTY DESCRIPTION1. D389 1 Multi Hazard Rotary Mowers2. D390 1 Multi Ha

SAFETYRX96 03/09 Safety Section 1-21© 2009 Alamo Group Inc.SAFETYDecal DescriptionMulti Hazard Decal Sheet P/N D389Decal D389 consists of the follow

In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperationwith other industry manufacturers has developed

SAFETYRX96 03/09 Safety Section 1-22© 2009 Alamo Group Inc.SAFETYMulti Hazard Decal SheetP/N D390Decal D390 consists of the following multi-hazards.

SAFETYRX96 03/09 Safety Section 1-23© 2009 Alamo Group Inc.SAFETYDriveline HazardsP/N D388Decal D388 consists of the following multi-hazards.

SAFETYRX96 03/09 Safety Section 1-24© 2009 Alamo Group Inc.SAFETY1000 RPMP/N D401DANGER! Guard Missing, Do Not Operate. If yousee this decal, Do Not

SAFETYRX96 03/09 Safety Section 1-25© 2009 Alamo Group Inc.SAFETYBlade Rotation Clockwise.P/N D138INFORMATION - 5 Year Gearbox Warranty P/N 00771283

SAFETYRX96 03/09 Safety Section 1-26© 2009 Alamo Group Inc.SAFETYSlow Moving Vehicle Decal. Keep SMV reflectorclean and visible. DO NOT transport or

SAFETYRX96 03/09 Safety Section 1-27© 2009 Alamo Group Inc.SAFETYAmber Reflector. Keep reflectors clean and visible.P/N 1458393Read Operator’s Manua

SAFETYRX96 03/09 Safety Section 1-28© 2009 Alamo Group Inc.SAFETYFederal Laws and RegulationsThis section is intended to explain in broad terms the

Alamo Industrial Division is willing to provideone (1) AEM Mower Safety Practices VideoPlease Send Me: VHS Format – AEM/FEMA Mower Operator Safety Vid

Table Of ContentsSAFETY SECTION ... 1-1General Safety Instructio

GETTING ON AND OFF THE TRACTOR ... 4-8Boarding t

BLADE TIMING PROCEDURE ... 5-12SLI

Introduction Section 2-1© 2009 Alamo Group Inc.INTRODUCTION SECTION

INTRODUCTIONRX96 03/09 Introduction Section 2-2© 2009 Alamo Group Inc.INTRODUCTIONThis Rotary Mower is designed with care and built with quality mat

INTRODUCTIONRX96 03/09 Introduction Section 2-3© 2009 Alamo Group Inc.INTRODUCTIONThese mowers are available in lift, pull, or semi-mount, or hydrau

INTRODUCTIONRX96 03/09 Introduction Section 2-4© 2009 Alamo Group Inc.INTRODUCTIONAttention Owner/OperatorBEFORE OPERATING THIS MACHINE:1. Carefully

Assembly Section 3-1© 2009 Alamo Group Inc.ASSEMBLY SECTION

ASSEMBLYRX96 03/09 Assembly Section 3-2© 2009 Alamo Group Inc.ASSEMBLYThe RX96 Mower will attach to most tractors with Cat. II & III and II &

ASSEMBLYRX96 03/09 Assembly Section 3-3© 2009 Alamo Group Inc.ASSEMBLYThe Components of these machines are quite heavy. Block all components up secu

ASSEMBLYRX96 03/09 Assembly Section 3-4© 2009 Alamo Group Inc.ASSEMBLYTONGUEAttach clevis weldment (3) to tongue weldment (1) using bolt (11), and l

ASSEMBLYRX96 03/09 Assembly Section 3-5© 2009 Alamo Group Inc.ASSEMBLYAXLE ARMSAttach the spindle hub assembly (6) to axleweldment (4) with bolt (7)

Safety Section 1-1© 2009 Alamo Group Inc.SAFETY SECTION

ASSEMBLYRX96 03/09 Assembly Section 3-6© 2009 Alamo Group Inc.ASSEMBLYCONTROL RODS - PULL TYPEAttach the two level-lift control rods to the lower lu

ASSEMBLYRX96 03/09 Assembly Section 3-7© 2009 Alamo Group Inc.ASSEMBLYFRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Ex

ASSEMBLYRX96 03/09 Assembly Section 3-8© 2009 Alamo Group Inc.ASSEMBLYFRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Ex

ASSEMBLYRX96 03/09 Assembly Section 3-9© 2009 Alamo Group Inc.ASSEMBLYDRIVELINE ATTACHMENTBefore starting assembly, make certain that all paint, dir

ASSEMBLYRX96 03/09 Assembly Section 3-10© 2009 Alamo Group Inc.ASSEMBLYCHECK CHAINS (Extra Equipment) LIFT MODELSCheck Chains are available for atta

ASSEMBLYRX96 03/09 Assembly Section 3-11© 2009 Alamo Group Inc.ASSEMBLYJACKSHAFT BEARING SUPPORT ASSEMBLYAttach Carrier Mount Weldment (3) to deck w

ASSEMBLYRX96 03/09 Assembly Section 3-12© 2009 Alamo Group Inc.ASSEMBLYHYDRAULIC OR MANUAL LIFT - PULL & OFFSET TYPEAttach the Spring Assembly o

Operation Section 4-1© 2009 Alamo Group Inc.OPERATION SECTION

OPERATIONRX96 03/09 Operation Section 4-2© 2009 Alamo Group Inc.OPERATIONALAMO INDUSTRIAL RX96 MEDIUM-DUTY ROTARY MOWEROPERATION INSTRUCTIONSAlamo I

OPERATIONRX96 03/09 Operation Section 4-3© 2009 Alamo Group Inc.OPERATION1. Standard Equipment and SpecificationsRX96Horsepower Required 30 HP Min.