Alamo JD-5105 User Manual

Published 05-05 Part No. 02982566ASSEMBLY MANUAL© 2005 Alamo Group Inc.ALAMO INDUSTRIAL1502 E. WalnutSeguin, Texas 78155210-379-1480SWITCHBLADE

© 2005 Alamo Group Inc.Section 1 - 2Switch Blade (JD-5105-5205-5225, 5325, 5425, 5525, Asy. Man) 05/05SPECIFICATIONS - SWITCH BLADEThis manual was

© 2005 Alamo Group Inc.Section 8 - 31Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05(2)P/N 02965475This hose is included in theCarri

© 2005 Alamo Group Inc.Section 8 - 32Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05Mount Kit Component IdentificationItem Part No.

© 2005 Alamo Group Inc.Section 8 - 33Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy.Man.) 05/058Mount Kit Component Identification7, (Front p

Switch Blade (JD-5105-5205-5225-5325-5425-5525 Asy. Man. ) 05/05© 2005 Alamo Group Inc.Printed U.S.A.Switch Blade Assembly ManualJohn DeereJD-5105-520

© 2005 Alamo Group Inc.Section 1 - 3Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05SPECIFICATIONS - SWITCH BLADEThe OCCUPATIONAL S

© 2005 Alamo Group Inc.Section 1 - 4Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05SPECIFICATIONS - SWITCH BLADEStandard Specifica

© 2005 Alamo Group Inc.Section 1 - 5Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Figure 1USING AN ADAPTER WITH A TORQUE WRENCHIf

© 2005 Alamo Group Inc.Section 1 - 6Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05TORQUE VALUES - BOLTS: Recommended Torque, Ft.

© 2005 Alamo Group Inc.Section 2 - 1Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Switch Blade John Deere JD-5225, JD-5325JD-542

© 2005 Alamo Group Inc.Section 2 - 2Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05INTRODUCTION: In Most diagrams there are Comp

© 2005 Alamo Group Inc.Section 2 - 3Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Tractor, Area CleanlinessThe Tractor, all too

© 2005 Alamo Group Inc.Section 2 - 4Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Replacement Oil FilterA replacement filter ele

© 2005 Alamo Group Inc.Section 2 - 5Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05WARNING!Wear personal protective equipment when

© 2005 Alamo Group Inc.Section 2 - 6Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Lay Out Components in Display. It is helpful to

© 2005 Alamo Group Inc.Section 3 - 1Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Section 3SWITCHBLADE John DeereJD-5105, JD-5205

© 2005 Alamo Group Inc.Section 3 - 2Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05Pump / Driveshaft Schematic - 5425 & 5525

© 2005 Alamo Group Inc.Section 3 - 3Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Pump / Driveline Schematic - 5225 & 5325 CA

© 2005 Alamo Group Inc.Section 3 - 4Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05Pump / Driveline Schematic - 5105 & 5205 C

© 2005 Alamo Group Inc.Section 3 - 5Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Pump & Drive Shaft Installation:The Tractor

© 2005 Alamo Group Inc.Section 3 - 6Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05radiator, air conditioning condenser ,oil cool

© 2005 Alamo Group Inc.Section 3 - 7Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Pump & Drive Shaft Installation:A. Find the

© 2005 Alamo Group Inc.Section 3 - 8Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05Figure 13Spline Hub P/N 02702900Hub Mountiing

© 2005 Alamo Group Inc.Section 3 - 9Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 tighten all the cover retaining bolts. Caution

© 2005 Alamo Group Inc.Section 3 - 10Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05Figure 22P/N 02979436Machined Pump Mount Plat

© 2005 Alamo Group Inc.Section 3 - 11Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Figure 26SuctionPortCyl - ValvePressure Port

© 2005 Alamo Group Inc.Section 3 - 12Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05Drive Shaft Installation:The Tractor will nee

© 2005 Alamo Group Inc.Section 4 - 1Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05SwitchbladeJohn Deere JD-5225, JD-5325JD-5425

© 2005 Alamo Group Inc.Section 4 - 2Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Frame Installation1. Identify and locate the fr

© 2005 Alamo Group Inc.Section 4 - 3Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Figure 3Figure 2Frame Installation2. Remove RH

© 2005 Alamo Group Inc.Section 4 - 4Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/057. Cutter Head Assembly. The Cutter headAssembl

© 2005 Alamo Group Inc.Section 4 - 5Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Mount Kit Component IdentificationFigure 811.

© 2005 Alamo Group Inc.Section 4 - 6Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05NOTES

© 2005 Alamo Group Inc.Section 5 - 1Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05SwitchbladeJohn Deere JD-5225, JD-5325JD-5425

TO THE OWNER/OPERATOR/DEALERAll implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-mindedoperator wh

© 2005 Alamo Group Inc.Section 5 - 2Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Item Part No. Qty. Description02982077 -- Valve

© 2005 Alamo Group Inc.Section 5 - 3Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05HydraulicControl Valve & Hoses - ROPSContro

© 2005 Alamo Group Inc.Section 5 - 4Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05HydraulicControl Valve & Hoses - CAB1. Inst

© 2005 Alamo Group Inc.Section 5 - 5Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/0587, (Front part of SwitchBlade Frame Shown fo

© 2005 Alamo Group Inc.Section 5 - 6Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Run Cables and Wireharness through bootFigure 1

© 2005 Alamo Group Inc.Section 5 - 7Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Female ThreadedPlunger RodConduit SleeveCross-S

© 2005 Alamo Group Inc.Section 5 - 8Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Figure 17Figure 18CabModelShownHere6. There are

© 2005 Alamo Group Inc.Section 5 - 9Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/055. Install Electrical Switches. The electric n

© 2005 Alamo Group Inc.Section 5 - 10Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Single RH Wing ShownHydraulic Connections / H

© 2005 Alamo Group Inc.Section 5 - 11Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Figure 25Figure 26Suction PortCylinder ValvePr

© 2005 Alamo Group Inc.Index -1Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05INTRODUCTIONABOUT THIS MANUAL:The intent of this pub

© 2005 Alamo Group Inc.Section 5 - 12Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Fill Hydraulic TankFill Hydraulic Tank with Oi

© 2005 Alamo Group Inc.Section 5 - 13Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Fill Hydraulic TankFill Hydraulic Tank with Oi

© 2005 Alamo Group Inc.Section 5 - 14Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05NOTES

© 2005 Alamo Group Inc.Section 6 - 1Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05SwitchbladeJohn Deere JD-5225, JD-5325JD-5425

© 2005 Alamo Group Inc.Section 6 - 2Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05MOTOR - PUMP ELECTRICAL CIRCUITElectrical Circu

© 2005 Alamo Group Inc.Section 7 - 1Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05SwitchbladeJohn Deere JD-5225, JD-5325JD-5425

© 2005 Alamo Group Inc.Section 7 - 2Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05CUTTER BAR ADJUSTMENTSFigure 3Lead Adjustment:T

© 2005 Alamo Group Inc.Section 7 - 3Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Figure 6Note: Guards are cast from alloy steel.

© 2005 Alamo Group Inc.Section 7 - 4Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05CUTTER BAR ADJUSTMENTSFigure 7Clips:After all g

© 2005 Alamo Group Inc.Section 7 - 5Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05CUTTER BAR REPLACEMENTCutter Bar Assembly Repl

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05© 2005 Alamo Group Inc.Index -2PageIntroductionManual Introduction...

© 2005 Alamo Group Inc.Section 7 - 6Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05KNIFE BAR REPLACEMENTKnife Bar Replacement:Repl

© 2005 Alamo Group Inc.Section 7 - 7Switch Blade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05KNIFE REPLACEMENTKnife Replacement:The Knives are

© 2005 Alamo Group Inc.Section 7 - 8Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05OUTER SHOE ASSEMBLY REPLACEMENT These are 7/16&

© 2005 Alamo Group Inc.Section 7 - 9Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05INNER SHOE WELDMENT REPLACEMENTInner Shoe Weldm

© 2005 Alamo Group Inc.Section 7 - 10Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05Figure 21Rotor ActuatorRotor ActuatorRetaining

© 2005 Alamo Group Inc.Section 7 - 11Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05CARRIAGE ARM ASSEMBLY REPLACEMENTCarriage Arm

© 2005 Alamo Group Inc.Section 7 - 12Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05KNIFE DRIVE REPAIR / REPLACEMENTKnife Drive As

© 2005 Alamo Group Inc.Section 7 - 13Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05KNIFE DRIVE REPAIR / REPLACEMENT8. To reassemb

© 2005 Alamo Group Inc.Section 7 - 14Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05NOTE

© 2005 Alamo Group Inc.Section 8 - 1Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05SWITCHBLADE John DeereJD-5105, JD-5205JD-5225,

© 2005 Alamo Group Inc.Index -3Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05INDEX - ASSEMBLY INSTRUCTIONPageSection 5 - Hyd Valv

© 2005 Alamo Group Inc.Section 8 - 2Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05Mount Kit Component IdentificationJohn Deere542

© 2005 Alamo Group Inc.Section 8 - 3Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Notice: Mounting restrictions may change asdesi

© 2005 Alamo Group Inc.Section 8 - 4Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05Hydraulic Kit : 02982524 Consist of the Followin

© 2005 Alamo Group Inc.Section 8 - 5Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit - Bill of Material - 5425 & 5525

© 2005 Alamo Group Inc.Section 8 - 6Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Hydraulic Kit : 02983229 Consist of the Following

© 2005 Alamo Group Inc.Section 8 - 7Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit Component IdentificationCab Only:Subfr

© 2005 Alamo Group Inc.Section 8 - 8Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05Mount Kit - Bill of Material - 5225 & 5325 C

© 2005 Alamo Group Inc.Section 8 - 9Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Hydraulic Kit : 02983101 Consist of the Followi

© 2005 Alamo Group Inc.Section 8 - 10Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit - Bill of Material - 5225 & 5325 C

© 2005 Alamo Group Inc.Section 8 - 11Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit - Bill of Material - 5225 & 5325 C

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05© 2005 Alamo Group Inc.Index -4NOTES

© 2005 Alamo Group Inc.Section 8 - 12Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05Hydraulic Kit : 02983099 Consist of the Followi

© 2005 Alamo Group Inc.Section 8 - 13Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit - Bill of Material - 5225 & 5325

© 2005 Alamo Group Inc.Section 8 - 14Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05Mount Kit Component IdentificationJohn Deere51

© 2005 Alamo Group Inc.Section 8 - 15Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit - Bill of Material - 5105 & 5205

© 2005 Alamo Group Inc.Section 8 - 16Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05Mount Kit - Bill of Material - 5105 & 5205

© 2005 Alamo Group Inc.Section 8 - 17Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Pump / Driveline Schematic - 5425 & 5525 C

© 2005 Alamo Group Inc.Section 8 - 18Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.)05/05Pump / Driveline Schematic - 5225 & 5325 CA

© 2005 Alamo Group Inc.Section 8 - 19Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Pump / Driveline Schematic - 5105 & 5205 C

© 2005 Alamo Group Inc.Section 8 - 20Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Drive Shaft Installation:The Tractor will need m

© 2005 Alamo Group Inc.Section 8 - 21Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05P/N 02982530 Drive Shaft(JD-5425 & JD-5525Tr

© 2005 Alamo Group Inc.Section 1 - 1Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05ModelSpecificationsSection 1STATEMENT OF POLICY

© 2005 Alamo Group Inc.Section 8 - 22Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05P/N 02983152Plate Pump Mount(JD-5105 & 5205T

© 2005 Alamo Group Inc.Section 8 - 23Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05P/N 02980073Valve Mount Plate(All CAB Tractors)P

© 2005 Alamo Group Inc.Section 8 - 24Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit Component Identification - 5425 &

© 2005 Alamo Group Inc.Section 8 - 25Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit Component Identification - 5425 &

© 2005 Alamo Group Inc.Section 8 - 26Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit Component Identification - 5225 &

© 2005 Alamo Group Inc.Section 8 - 27Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Mount Kit Component Identification - 5105 &

© 2005 Alamo Group Inc.Section 8 - 28Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Tank Asy.Canister Asy.Sight/Temperature GaugeCa

© 2005 Alamo Group Inc.Section 8 - 29Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05Hydraulic Schematic RH Wing OnlyMount Kit Comp

© 2005 Alamo Group Inc.Section 8 - 30Switchblade (JD-5105-5205-5225-5325-5425-5525 Asy. Man.) 05/05LH ActuaterP1P2C1C4C3C2P1P2C2C3C1C4RH CylindersL