Alamo RHINO TX235 User Manual

©2007 Alamo Group Inc.TX235Published 02/07 Part NO. 00767122COPERATOR’S MANUAL RHINO® 1020 S. Sangamon Ave.Gibson City, IL 60936

SAFETYTX235 02/07 Safety Section 1-4© 2007 Alamo Group Inc.SAFETYAlways read carefully and comply fully with the manufacturer’sinstructions when handl

OPERATIONTX235 02/07 Operation Section 4-6© 2007 Alamo Group Inc.OPERATION3.3 DrawbarThe tractor drawbar must be positioned at a certainlength based o

OPERATIONTX235 02/07 Operation Section 4-7© 2007 Alamo Group Inc.OPERATIONNever operate the Tractor and Mower if the Implement input driveline is dire

OPERATIONTX235 02/07 Operation Section 4-8© 2007 Alamo Group Inc.OPERATIONBEFORE leaving the tractor seat, always set the parking brake and/or setthe

OPERATIONTX235 02/07 Operation Section 4-9© 2007 Alamo Group Inc.OPERATION6.1 Connecting the Mower Tongue to the Tractor1. The tractor must be equippe

OPERATIONTX235 02/07 Operation Section 4-10© 2007 Alamo Group Inc.OPERATION6.3 Connecting Mower Hydraulics1. With the tractor shut down and secured in

OPERATIONTX235 02/07 Operation Section 4-11© 2007 Alamo Group Inc.OPERATIONCutting Height Adjustment1. Using the tractor hydraulics, raise themowers o

OPERATIONTX235 02/07 Operation Section 4-12© 2007 Alamo Group Inc.OPERATION8.1 Driveline Length CheckWhen fitting the mower to the tractor, the telesc

OPERATIONTX235 02/07 Operation Section 4-13© 2007 Alamo Group Inc.OPERATIONShorten the driveline profiles as follows:• Remove the driveline from the t

OPERATIONTX235 02/07 Operation Section 4-14© 2007 Alamo Group Inc.OPERATION8.2 Constant Velocity (CV) DrivelineFor mowers equipped with a Constant Vel

OPERATIONTX235 02/07 Operation Section 4-15© 2007 Alamo Group Inc.OPERATIONDo not turn so sharp or lift mower so high to produce a severe "knocki

SAFETYTX235 02/07 Safety Section 1-5© 2007 Alamo Group Inc.SAFETYEquipment Operation Safety Instructions and PracticesAvoid contact with hot surfaces

OPERATIONTX235 02/07 Operation Section 4-16© 2007 Alamo Group Inc.OPERATION9.1 Tractor Pre-Operation Inspection/ServiceRefer to the tractor operator’s

OPERATIONTX235 02/07 Operation Section 4-17© 2007 Alamo Group Inc.OPERATION• Check that the main driveline securely attached to the tractor and the lo

OPERATIONTX235 02/07 Operation Section 4-18© 2007 Alamo Group Inc.OPERATION• Inspect oil level in all gearboxes andreplenish if needed. A low oil leve

OPERATIONTX235 02/07 Operation Section 4-19© 2007 Alamo Group Inc.OPERATION• Inspect mower tire condition, wheel bearings, and lug nut torque.• Check

OPERATIONTX235 02/07 Operation Section 4-20© 2007 Alamo Group Inc.OPERATIONFinish Mower PRE-OPERATION InspectionMower ID#________________________Make_

OPERATIONTX235 02/07 Operation Section 4-21© 2007 Alamo Group Inc.OPERATIONTractor PRE-OPERATION InspectionTractor ID#________________ Make __________

OPERATIONTX235 02/07 Operation Section 4-22© 2007 Alamo Group Inc.OPERATION10. DRIVING THE TRACTOR AND IMPLEMENTSafe tractor transport requires the op

OPERATIONTX235 02/07 Operation Section 4-23© 2007 Alamo Group Inc.OPERATION10.1 Starting the TractorThe procedure to start the tractor is model specif

OPERATIONTX235 02/07 Operation Section 4-24© 2007 Alamo Group Inc.OPERATION10.3 Transporting the Cutter1. Raise wings to full height.2. Make certain t

OPERATIONTX235 02/07 Operation Section 4-25© 2007 Alamo Group Inc.OPERATION10.4 Operating the Tractor and MowerStart off by operating at a slow speed

SAFETYTX235 02/07 Safety Section 1-6© 2007 Alamo Group Inc.SAFETYDo not operate Mower if excessive vibration exists. Shut down PTO and the Tractore

OPERATIONTX235 02/07 Operation Section 4-26© 2007 Alamo Group Inc.OPERATION10.5 Crossing Ditches and Steep InclinesWhen crossing ditches with steep ba

OPERATIONTX235 02/07 Operation Section 4-27© 2007 Alamo Group Inc.OPERATIONInclines and ditches should be approached along aline which is at an angle

OPERATIONTX235 02/07 Operation Section 4-28© 2007 Alamo Group Inc.OPERATION11.2 Bystander/Passerby PrecautionsIf a bystander comes within 100 yards of

OPERATIONTX235 02/07 Operation Section 4-29© 2007 Alamo Group Inc.OPERATIONRotary Mowers are capable under adverse conditions of throwingobjects for g

OPERATIONTX235 02/07 Operation Section 4-30© 2007 Alamo Group Inc.OPERATION11.5 Operating the MowerOnly operate the mower from the tractor operator’s

OPERATIONTX235 02/07 Operation Section 4-31© 2007 Alamo Group Inc.OPERATIONAvoid mowing in reverse direction when possible. Check to make sure there

OPERATIONTX235 02/07 Operation Section 4-32© 2007 Alamo Group Inc.OPERATIONThen lower the mower to the desired height andmow the vegetation a second t

OPERATIONTX235 02/07 Operation Section 4-33© 2007 Alamo Group Inc.OPERATION12. DISCONNECTING THE MOWER FROM THE TRACTORBefore disconnecting the mower,

OPERATIONTX235 02/07 Operation Section 4-34© 2007 Alamo Group Inc.OPERATION13. MOWER STORAGEIt is recommended that the mower be stored with the center

OPERATIONTX235 02/07 Operation Section 4-35© 2007 Alamo Group Inc.OPERATIONIf the tractor’s hydraulic pump is not independent of the tractor PTO, or i

SAFETYTX235 02/07 Safety Section 1-7© 2007 Alamo Group Inc.SAFETYStart tractor only when properly seated in the Tractor seat. Starting atractor in ge

OPERATIONTX235 02/07 Operation Section 4-36© 2007 Alamo Group Inc.OPERATION14.1 Transporting on Public RoadwaysExtreme caution should be used when tra

OPERATIONTX235 02/07 Operation Section 4-37© 2007 Alamo Group Inc.OPERATIONMake sure that all tractor flashing warning lights,headlights, and brake/ta

OPERATIONTX235 02/07 Operation Section 4-38© 2007 Alamo Group Inc.OPERATION14.2 Hauling the Tractor and ImplementBefore transporting a loaded tractor

OPERATIONTX235 02/07 Operation Section 4-39© 2007 Alamo Group Inc.OPERATION15. TROUBLESHOOTING GUIDEPROBLEM POSSIBLE CAUSE POSSIBLE REMEDYStreaking Sl

OPERATIONTX235 02/07 Operation Section 4-40© 2007 Alamo Group Inc.OPERATIONPROBLEM POSSIBLE CAUSE POSSIBLE REMEDYHeavy Vibration Too high blade speed

OPERATIONTX235 02/07 Operation Section 4-41© 2007 Alamo Group Inc.OPERATIONPROBLEM POSSIBLE CAUSE POSSIBLE REMEDYBelt Rollover Pulley misalignment Re-

Maintenance Section 5-1© 2007 Alamo Group Inc.MAINTENANCE SECTION

MAINTENANCETX235 02/07 Maintenance Section 5-2© 2007 Alamo Group Inc.MAINTENANCEBefore operating your Mower, make sure it is properly lubricated and t

MAINTENANCETX235 02/07 Maintenance Section 5-3© 2007 Alamo Group Inc.MAINTENANCEGEARBOXThe Gearbox has been filled with lubricant to the Test Plug Lev

SAFETYTX235 02/07 Safety Section 1-8© 2007 Alamo Group Inc.SAFETYMow only in conditions where you have clear visibility in daylight or with adequate a

MAINTENANCETX235 02/07 Maintenance Section 5-4© 2007 Alamo Group Inc.MAINTENANCESWIVEL ASSEMBLYThe Swivel Assembly should be lubricated every 8hours.

MAINTENANCETX235 02/07 Maintenance Section 5-5© 2007 Alamo Group Inc.MAINTENANCEGAUGE WHEEL ASSEMBLIESGauge wheels are equipped with bushings whichreq

MAINTENANCETX235 02/07 Maintenance Section 5-6© 2007 Alamo Group Inc.MAINTENANCEDRIVELINE LUBRICATIONThe Drivelines and U-Joints should be inspected e

MAINTENANCETX235 02/07 Maintenance Section 5-7© 2007 Alamo Group Inc.MAINTENANCEWING DRIVELINE PROFILE LUBRICATIONGrease telescoping profile tube insi

MAINTENANCETX235 02/07 Maintenance Section 5-8© 2007 Alamo Group Inc.MAINTENANCEBLADE SHARPENINGAlways sharpen both blades at same time to maintain ba

MAINTENANCETX235 02/07 Maintenance Section 5-9© 2007 Alamo Group Inc.MAINTENANCEBELT ADJUSTMENT PROCEDUREShut off mower and tractor. Loosen jam nut (i

MAINTENANCETX235 02/07 Maintenance Section 5-10© 2007 Alamo Group Inc.MAINTENANCEBLADE SPINDLE SERVICE INSTRUCTIONSDISASSEMBLY1. Remove adjusting nut

MAINTENANCETX235 02/07 Maintenance Section 5-11© 2007 Alamo Group Inc.MAINTENANCESTORAGEYour rotary mower represents an investment from which you shou

RHINO LIMITED WARRANTY1. LIMITED WARRANTIES1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, o

TO THE OWNER/OPERATOR/DEALERIn addition to the standard Limited Warranty shown on the facing page, Rhino also provides: A FIVE-YEAR (60 months) LIMIT

SAFETYTX235 02/07 Safety Section 1-9© 2007 Alamo Group Inc.SAFETYAvoid mowing in reverse direction when possible. Check to make sure there are noper

TX235-SOM-02/07 P/N 00767122CPrinted U.S.ATX235TURF FLEXRotary Mower

SAFETYTX235 02/07 Safety Section 1-10© 2007 Alamo Group Inc.SAFETYConnecting or Disconnecting Implement Safety Instructions andPracticesRotary Mowers

SAFETYTX235 02/07 Safety Section 1-11© 2007 Alamo Group Inc.SAFETYTransporting Safety Instructions and PracticesAlways shut the Tractor completely dow

SAFETYTX235 02/07 Safety Section 1-12© 2007 Alamo Group Inc.SAFETYTransport only at speeds where you can maintain control of theequipment. Serious acc

SAFETYTX235 02/07 Safety Section 1-13© 2007 Alamo Group Inc.SAFETYMaintenance and Service Safety Instructions and PracticesYour driving vision may be

To the Owner/Operator/DealerAll implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator w

SAFETYTX235 02/07 Safety Section 1-14© 2007 Alamo Group Inc.SAFETYPeriodically inspect all moving parts for wear and replace whennecessary with author

SAFETYTX235 02/07 Safety Section 1-15© 2007 Alamo Group Inc.SAFETYStorage and Parking Safety Instructions and PracticesConcluding Safety Instructions

SAFETYTX235 02/07 Safety Section 1-16© 2007 Alamo Group Inc.SAFETYDecal LocationNOTE: Rhino supplies safety decals on this product to promote safe op

SAFETYTX235 02/07 Safety Section 1-17© 2007 Alamo Group Inc.SAFETYITEM PART NO. QTY LEVEL DESCRIPTION1. 00725746 1 PELIGRO Get Manuals Translated2. 00

SAFETYTX235 02/07 Safety Section 1-18© 2007 Alamo Group Inc.SAFETYDecal DescriptionPeligro Translation, If you do not know how to readEnglish, please

SAFETYTX235 02/07 Safety Section 1-19© 2007 Alamo Group Inc.SAFETYWARNING! Never use your hand to check for oilleaks. Always use paper or cardboard.

SAFETYTX235 02/07 Safety Section 1-20© 2007 Alamo Group Inc.SAFETYPELIGRO! Spanish Translation for Driveline SafetyP/N 00773723

SAFETYTX235 02/07 Safety Section 1-21© 2007 Alamo Group Inc.SAFETYDANGER! - Multi Hazard - Failure to follow SafetyMessages and Operating Instructions

SAFETYTX235 02/07 Safety Section 1-22© 2007 Alamo Group Inc.SAFETYWARNING! Disengage PTO before folding wingsto prevent instant failure of drivelines

SAFETYTX235 02/07 Safety Section 1-23© 2007 Alamo Group Inc.SAFETYDANGER! Keep Away Thrown Objects.Inspect the area before mowing for potential mowerh

In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, incooperation with other industry manufacturers has de

SAFETYTX235 02/07 Safety Section 1-24© 2007 Alamo Group Inc.SAFETYDANGER! - Multi Hazard - Failure to follow SafetyMessages and Operating Instructions

SAFETYTX235 02/07 Safety Section 1-25© 2007 Alamo Group Inc.SAFETYRHINO LOGO P/N D301Slow Moving Vehicle Decal. Keep SMV reflectorclean and visible. D

SAFETYTX235 02/07 Safety Section 1-26© 2007 Alamo Group Inc.SAFETYInformation that Grease Fitting is present and mustapply grease.P/N 00067810 Hour -

SAFETYTX235 02/07 Safety Section 1-27© 2007 Alamo Group Inc.SAFETYOperator's Manual (with repair parts) and warrantywas attached to this implemen

SAFETYTX235 02/07 Safety Section 1-28© 2007 Alamo Group Inc.SAFETYName Decal -TURF FLEX00763535MODEL Name - TX23500769825Read Operator’s Manual! The o

SAFETYTX235 02/07 Safety Section 1-29© 2007 Alamo Group Inc.SAFETYFederal Laws and RegulationsThis section is intended to explain in broad terms the c

Alamo Group Ag. Division is willing to provideone (1) AEM Mower Safety Practices VideoPlease Send Me: VHS Format – AEM/FEMA Mower Operator Safety Vide

TABLE OF CONTENTSSAFETY SECTION ...1-1Gene

Connecting Mower Hydraulics ...

Safety Section 1-1© 2007 Alamo Group Inc.SAFETY SECTION

SAFETYTX235 02/07 Safety Section 1-2© 2007 Alamo Group Inc.SAFETYGeneral Safety Instructions and PracticesA careful operator is the best operator. Saf

Introduction Section 2-1© 2007 Alamo Group Inc.INTRODUCTION SECTION

INTRODUCTIONTX235 02/07 Introduction Section 2-2© 2007 Alamo Group Inc.INTRODUCTIONThis Rotary Mower is designed with care and built with quality mate

INTRODUCTIONTX235 02/07 Introduction Section 2-3© 2007 Alamo Group Inc.INTRODUCTIONThe Turf Flex is designed for light-duty cutting such as lawn maint

INTRODUCTIONTX235 02/07 Introduction Section 2-4© 2007 Alamo Group Inc.INTRODUCTIONAttention Owner/OperatorBEFORE OPERATING THIS MACHINE:1. Carefully

Assembly Section 3-1© 2007 Alamo Group Inc.ASSEMBLY SECTION

ASSEMBLYTX235 02/07 Assembly Section 3-2© 2007 Alamo Group Inc.ASSEMBLYOperating with PTO speed over 540 RPM can cause excessive vibration with subseq

ASSEMBLYTX235 02/07 Assembly Section 3-3© 2007 Alamo Group Inc.ASSEMBLYSWIVEL AND LIFT ARM ATTACHMENTAttach the Swivel Assembly (1) on the Lift Arms (

ASSEMBLYTX235 02/07 Assembly Section 3-4© 2007 Alamo Group Inc.ASSEMBLYHYDRAULIC CYLINDER ATTACHMENTAttach the Rear Hydraulic Cylinder to the Main Fra

ASSEMBLYTX235 02/07 Assembly Section 3-5© 2007 Alamo Group Inc.ASSEMBLYCASTER WHEEL ATTACHMENTS - REAR MOWERAttach the right and left Axle Arm Weldmen

SAFETYTX235 02/07 Safety Section 1-3© 2007 Alamo Group Inc.SAFETYOperator Safety Instructions and PracticesEngine Exhaust, some of its constituents, a

ASSEMBLYTX235 02/07 Assembly Section 3-6© 2007 Alamo Group Inc.ASSEMBLYREAR MOWER ATTACHMENTInstall the Rear Lift Arm (1) on the Main Frame with a Fra

ASSEMBLYTX235 02/07 Assembly Section 3-7© 2007 Alamo Group Inc.ASSEMBLYDRIVELINE ATTACHMENTBefore starting assembly, make certain that allpaint, dirt

ASSEMBLYTX235 02/07 Assembly Section 3-8© 2007 Alamo Group Inc.ASSEMBLYHYDRAULIC HOSE ATTACHMENTRemove the caps from Hydraulic Manifold (6) on the Mai

ASSEMBLYTX235 02/07 Assembly Section 3-9© 2007 Alamo Group Inc.ASSEMBLY

ASSEMBLYTX235 02/07 Assembly Section 3-10© 2007 Alamo Group Inc.ASSEMBLYFIELD ASSEMBLY 1. Loop ends back through welded link on lock bar and then insi

Operation Section 4-1© 2007 Alamo Group Inc.OPERATION SECTION

OPERATIONTX235 02/07 Operation Section 4-2© 2007 Alamo Group Inc.OPERATIONRHINO TX235 TURF FLEXFINISHING MOWER OPERATION INSTRUCTIONSRhino TURF FLEX m

OPERATIONTX235 02/07 Operation Section 4-3© 2007 Alamo Group Inc.OPERATION1. Standard Equipment and SpecificationsCutting Width 284”Overall Width 287”

OPERATIONTX235 02/07 Operation Section 4-4© 2007 Alamo Group Inc.OPERATION2. OPERATOR REQUIREMENTSSafe operation of the unit is the responsibility of

OPERATIONTX235 02/07 Operation Section 4-5© 2007 Alamo Group Inc.OPERATION3. TRACTOR REQUIREMENTSThe tractor used to operate the mower must have the p